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- 聯(lián)系人 : 曹鏡森
- 聯(lián)系電話 : 0769-82226193
- 傳真 : 0769-82226193
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自動稱重混料系統(tǒng) Automatic weighing and mixing system
**自動稱重混料系統(tǒng) / Automatic Weighing and Mixing System**
**概述 / Overview**
自動稱重混料系統(tǒng)是工業(yè)自動化生產中的核心模塊,專為高精度原料配比與均勻混合而設計。該系統(tǒng)集稱重、計量、混料功能于一體,通過智能算法與閉環(huán)控制,確保配方精準執(zhí)行,適用于食品、化工、制藥、橡塑等行業(yè)的多組分復雜工藝需求。
*The Automatic Weighing and Mixing System is a core industrial automation module designed for high-precision material proportioning and homogenization. Integrating weighing, dosing, and mixing functions, it ensures accurate formula execution through intelligent algorithms and closed-loop control, ideal for multi-component processes in food, chemicals, pharmaceuticals, and polymer industries.*
**核心功能與優(yōu)勢 / Core Features & Advantages**
1. **高精度動態(tài)稱重 / High-Precision Dynamic Weighing**
- 采用多級稱重傳感器與抗干擾技術,實時補償振動、溫度變化影響,精度可達±0.1%。
- *Multi-stage load cells with anti-interference technology dynamically compensate for vibration and temperature drift, achieving ±0.1% accuracy.*
2. **智能配方管理 / Intelligent Recipe Management**
- 支持上千種配方存儲與一鍵切換,權限分級管控,確保生產數(shù)據(jù)**與可追溯性。
- *Stores thousands of recipes with one-touch switching, featuring role-based access control for data security and traceability.*
3. **高效混合技術 / Advanced Mixing Technology**
- 可選槳葉式、螺帶式或氣動混合模式,適應粉末、顆粒、液體等多相物料均勻分散。
- *Selectable paddle, ribbon, or pneumatic mixing modes for uniform dispersion of powders, pellets, and liquids.*
4. **無縫集成能力 / Seamless Integration**
- 兼容PLC、SCADA及MES系統(tǒng),支持OPC UA/Modbus通訊協(xié)議,實現(xiàn)生產全流程數(shù)字化管理。
- *Compatible with PLC, SCADA, and MES via OPC UA/Modbus protocols, enabling end-to-end digital production control.*
**技術參數(shù) / Technical Parameters**
- **稱重范圍 / Weighing Range**: 1 kg - 10,000 kg(模塊化分段設計 / Modular分段design)
- **混合均勻度 / Mixing Uniformity**: CV ≤ 3%(依物料特性 / Material-dependent)
- **處理能力 / Throughput**: 0.5-50噸/小時(連續(xù)或批次模式 / Continuous or batch mode)
- **適配行業(yè) / Industries**: 食品添加劑、藥品制劑、工程塑料、特種化學品等
*Food additives, pharmaceutical formulations, engineering plastics, specialty chemicals*
- ****認證 / Certifications**: ATEX(防爆)、GMP、ISO 9001/14001
*ATEX (explosion-proof), GMP, ISO 9001/14001 compliant*
**應用場景 / Applications**
- **食品工業(yè)**: 營養(yǎng)強化劑、調味料、預制菜基料配比混合
*Food Industry: Nutrient fortifiers, seasonings, and premix blending*
- **制藥領域**: 片劑顆?;旌?、API與輔料精準計量
*Pharmaceuticals: Tablet granule mixing, API-excipient dosing*
- **化工生產**: 染料、涂料、樹脂的多組分合成
*Chemical Manufacturing: Multi-component synthesis of dyes, coatings, and resins*
- **橡塑加工**: 色母粒、改性塑料的配方開發(fā)與量產
*Plastics & Rubber: Masterbatch and modified plastic formulation R&D and production*
**系統(tǒng)價值 / System Value**
- **零配方誤差**: 消除人工稱量偏差,產品一致性提升至99.9%。
*Zero Formula Deviation: Eliminates manual errors, achieving 99.9% product consistency.*
- **降本增效**: 減少原料浪費30%-50%,混料效率提高3-5倍。
*Cost & Time Savings: Cuts material waste by 30%-50% and triples mixing efficiency.*
- **合規(guī)生產**: 符合FDA 21 CFR Part 11、EU GMP等數(shù)據(jù)完整性要求。
*Regulatory Compliance: Meets FDA 21 CFR Part 11 and EU GMP data integrity standards.*
- **靈活擴展**: 支持從實驗室小型機到工業(yè)級產線的無縫升級。
*Scalability: Seamless scaling from lab-scale units to full production lines.*
**定制化解決方案 / Custom Solutions**
- **特殊工況設計**: 真空/惰性氣體環(huán)境混料、高粘度物料處理、無菌級系統(tǒng)。
- **智能化升級**: 搭載AI視覺檢測雜質、預測性維護、能耗優(yōu)化算法。
- **全球認證支持**: 提供CE、UL、RoHS等國際市場準入服務。
*Tailored options include:*
- *Specialized Configurations: Vacuum/inert gas mixing, high-viscosity handling, sterile-grade systems.*
- *AI Enhancements: Visual impurity detection, predictive maintenance, energy optimization.*
- *Global Certification: CE, UL, RoHS compliance for international markets.*
**立即行動 / Take Action**
****免費系統(tǒng)方案,開啟精準智造新時代!
*Click for a free system proposal to revolutionize your production!*